A manufacturer gets the contract for a significant amount. The production requirements for the month increase however the facility isn’t equipped with more space, employees with experience, or additional hours during the daytime. It is possible to add another shift in the short term, but it could create new labor as well as training, supervision and quality control requirements.
These situations reveal a very important reason for robotic automation. It’s not just about replacing humans with machines. A suitable application can alter the way in which manufacturers make use of their capacity to produce.
Image credit: automatedsolutions.com.au
Take a look at the seconds that disappear between products
Manufacturing inefficiency doesn’t have to be evident. An operator may spend 15 minutes putting the part in place before implementing 10 seconds of substances, and then a couple of seconds moving it to the next step. On one component it’s not much of a difference. It’s a lot when multiplied by thousands.
It is the same with wasted material. A small amount of additional coatings or dispensing material throughout a massive production run can result in substantial costs.
Companies considering robotic automation Australia projects can benefit from examining these small, repeated losses before deciding what equipment they need. The analysis by ASA’s experts is designed to pinpoint bottlenecks and quality issues as well as any other limitations in a project.
A Robot has to fit the Process Around It
The choice of a robot is just one option in the engineering process. Tooling, guardings, controls, sensor, conveyors and fixtures may also be required. Engineers must consider the reach, payload and how the robot is going to operate and interact with the environment.
ASA’s approach for FANUC robot automation includes the development of concepts and systems as well as CAD Simulation and offline programming. The digital simulation lets engineers explore configurations, estimate cycle times, and evaluate the system before it is operating on the floor of a customer’s premises. That becomes particularly useful when space is scarce or if new robotics are required to integrate with a production line that is already in place.
Dispensing and painting demonstrate why Replicability is Crucial
Certain manufacturing processes illustrate the importance of controlled movements. Imagine covering hundreds of components. It’s not enough to finish every component in a short time. From the start of production all the way to the finish the speed, movement and distance must be managed.
ASA is a team of experts working with paint and dispensing application across various industries, including automotive and aeronautics. In these areas, industrial robotic automation can provide repeatable programmed movement as well as limiting exposure for employees to physically demanding or hazardous processes.
The elimination of waste and the improvement of productivity can be accomplished by better control.
Installation of the system isn’t enough. Still, you need someone to maintain it.
Automation does not eliminate the need for manufacturing expertise. Automation can alter the capabilities needed to operate and maintain the manufacturing process.
Employees should be able detect abnormal behavior and identify issues, and carry out the correct maintenance. The demands for production can shift with time, which means that procedures and protocols will require adjusting.
ASA offers on-site training in safe operation, programming, troubleshooting, as well as mechanical and electrical maintenance. They also provide servicing and assistance for assessing the condition of equipment and taking care to address wear and tear throughout the life of the system.
Capacity is more than just working more quickly
In Australia, boosting production capacity is not always about the addition of workers to repetitive tasks or buying bigger structures. Sometimes, the more important question is whether the present manufacturing process could be designed differently.
ASA is designing and integrated automation solutions since 2002. It works with companies in Australia and also international projects. The company’s strategy combines analysis of needs with engineering, simulation, FANUC robot integration Training, and servicing.
Automating just for the sake of it isn’t the goal. A system that’s worthy of its weight in gold will bring tangible benefits to the manufacturer, like greater reliability, higher quality methods, less risky processes, and less waste.